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Ethanol Applications

Large production facilities require up to 20 plate heat exchangers for the implementation of the complex fermentation process used in ethanol production.  In almost all of the production stages – from starch digestion through fermentation up to distillation – exact temperature control is essential and GEA EcoFlex plate heat exchangers play a key role in this.

  The precise temperature control necessary for optimum starch digestion is guaranteed by plate heat exchangers, thus enabling the liquefaction and saccharification of the mash through the use of enzymes. 
  In the subsequent fermentation process yeasts convert the sugar in the mash to alcohol.  During fermentation the mash temperature increases.  Because this heat would destroy the sensitive yeasts, the mash is fed though plate heat exchangers used as fermentation coolers. 
  In the subsequent distillation section the alcohol is separated off from the mash.  Here heat exchangers are used to condense the ethanol vapors, to cool the liquid ethanol and for the further processing of the residual vinasse.

In all processes involved in ethanol production GEA EcoFlex plate heat exchangers have proved their worth over and over.  Their quality and unbeatably high service life ensure that the temperature is precisely controlled at all stages in the process and that cleaning intervals are extended considerably. 

You also benefit from the higher thermal performance in comparison with fully-welded or spiral heat exchangers.  In addition to performance flexibility that enables the use of GEA EcoFlex plate heat exchangers throughout the process, our gasketed plate heat exchangers provide a clear price advantage compared to other designs.


Recommended GEA EcoFlex Products
  Bio-Ethanol Applications
  NT Series
  Free Flow Series
  Bio-Diesel Applications
  NT Series
  Renewable Applications
  NT Series
  Free Flow Series
  GEABloc

Literature Downloads
  Title Format Size  
  Ethanol Brochure PDF 1.4 MB Download

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